Spotlight
2024 Casting contest winner
TPM’s customer collaboration resulted in a new design that was recognized as the winning casting in the Oil and Gas division for the Investment Casting Institute’s (ICI) annual casting contest.
A groundbreaking redesign of the Stabbing Guide, a crucial tool in oil rig operations, resulting in significant cost savings and improved functionality.
Key Features of the Winning Design
The award-winning Stabbing Guide boasts the following specifications:
- Dimensions: 12 in. x 3 in. x 9 in
- Weight: 6.6 lbs. combined weight
- Alloy: ASTM A732 GR7Q – 4130
Innovative Manufacturing Approach
The redesigned Stabbing Guide introduces several key improvements:
- Near-net-shape features: The new design requires minimal machining, a stark contrast to the extensive machining needed for the original large end blocks.
- Integrated handle: Previously welded separately, the handle is now integrally cast onto the component, enhancing strength and aesthetic appeal.
- Interchangeable inserts: The new tooling uses interchangeable inserts to create both left and right-side parts, increasing manufacturing flexibility.
Significant Cost Savings
This innovative redesign has resulted in approximately 42% cost savings for the customer. These savings are achieved through:
- Reduced machining requirements
- Elimination of welding operations
- Streamlined production process Enhanced Functionality and Aesthetics The new Stabbing Guide design not only improves manufacturing efficiency but also enhances the tool’s functionality and appearance:
- Improved strength: The integrally cast handle provides superior durability compared to the welded version.
- Professional finish: The redesign results in a more aesthetically pleasing part, reflecting higher quality standards.
Industry Impact
This award-winning redesign demonstrates the potential for innovation in traditional oil and gas equipment. By leveraging advanced investment casting techniques, manufacturers can achieve significant improvements in both cost-effectiveness and product quality.
TPM takes pride in building a great working relationship with customers that more often than not will yield results that save money and add value, and now and again win an award!
About TPM
Texas Precision Metalcraft (TPM) is a leading investment casting foundry specializing in high-quality, precision metal parts for various industries, including oil and gas. With over 50 years of experience, TPM is known for its proactive, process-based approach and highly responsive team
Texas Precision Metalcraft
Sugar Land, Texas
10/30/2024
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